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The rate of cooling directly affects the
strength of glass. The regular process of cooling - or annealing - float glass
results in a slow rate. Stronger glass can be produced by changing the rate of
cooling. Two types of stronger glass are:
Heat-strengthened glass is cooled at a rate faster than regular annealed glass.
Tempered glass, in turn, is cooled at a faster rate than heat strengthened
glass. Another way to strengthen glass is to use more than one lite of glass in
the application. Laminated glass consists of two or more lites of glass, joined
by a layer of plastic.
In many modern buildings, the glass must be as strong as possible. Three basic reasons to strengthen glass are to:
Architects and designers must consider the force of wind on a building or
installation when choosing glass. Wind causes glass to deflect. This deflection
strains not only the glass itself but the entire glazing system: the framework,
gaskets and sealants.
Impact resistance is closely related to wind load because the wind carries such things as hailstones, dust, small stones and other debris. During tornadoes and hurricanes, the wind carries many larger objects. As glass heats, it expands. The center portion of a lite gets hotter and expands at a greater rate than the edges. The stresses on the edges are usually greater at the center of each edge and decrease toward the corners. The imbalance strains the edges. This is called thermal stress. The edge strength of the lite, therefore, greatly determines its ability to resist breaking. Clean-cut edges offer the greatest edge strength. This is particularly crucial with heat-absorbing glass. A well-designed glazing system also reduces stresses on the glass. Heat-strengthened glass is made by heating annealed glass uniformly, then cooling it at a slower rate than tempered glass. Characteristics include:
Heat-strengthened glass is generally used in high-rise buildings to help the
glass resist thermal stress. It is also used in the making of spandrel glass.
Spandrel glass is obscure glass that is used in non-vision areas. Because heat-strengthened glass fractures
into large jagged pieces, it does not qualify as a safety glazing material. All
building codes require safety glazing for shower doors, commercial doors and
store fronts for safety purposes.
Glass gains considerable strength from tempering. A lite of tempered glass is about four times stronger than a lite of annealed glass of the same size and thickness. Characteristics include:
Tempering does not change:
The main reasons to use tempered glass are:
Tempered glass is made by heating annealed glass uniformly. The glass can be
from 1/8" to 3/4" thick. The annealed glass is then cooled rapidly by
blowing air uniformly onto both surfaces at the same time. This is known as air
quenching. Rapid cooling increases the compression forces on the surface and
the tension forces inside the glass. Two processes are used to temper glass:
In vertical tempering tongs are used to suspend the glass from its top edge. It
moves vertically through the furnace in this manner. In horizontal tempering
the glass moves through the furnace on stainless steel or ceramic rollers. Of
the two processes, horizontal tempering is the more common. Tempered glass is
identified by a permanent label, called the bug, which is placed into the
corner of each tempered lite. Tempered glass cannot be cut, drilled or edged.
These processes must be performed on the glass before tempering.
Laminated glass, sometimes called "lami," is made by placing a layer of polyvinyl butyral (PVB) between two or more glass lites. The PVB can be clear or tinted and commonly varies in thickness from .015" to .090", but it can be as thick as .120" for special applications. The entire unit is then fused under heat and pressure in a special oven called an autoclave. The laminating process can be performed on clear, tinted, reflective, heat-strengthened or tempered glass. Characteristics include:
Applications-In addition to safety glazing, laminated glass has many specialty
applications, including sound reduction and security.
* Extracted from article published by the National Glass Association, reprint with
permission.
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